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CNC milling: Operation of the EMCO PC MILL 100 (FANUC control)
Clear step-by-step plan and explanation about operating a control panel on an EMCO PC-MILL 100 milling machine (FANUC control).
The following controls are discussed:
- start-up procedure,
- set cutting tool (measure, clamp, determine length),
- operate …
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Follow Dies: Determining the location of the inspantap
This is a sample exercise to determine the location of the inspantap, the data strip and the cutting forces with a tracking matrix.
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Numerical controls: NC and CNC versus conventional
Presentation as an introduction to CNC.
Numerical control is compared to conventional control.
An explanation is given about NC (principle), CNC (principle), the geometric and technological information at CNC, the controls (point, line, path), the …
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Milling of helices in the univers sterile milling
Presentation about milling helices on the universal milling machine using a dividing device. Determine the settings for milling a small and large step.
The types of movements, the principle, the working method (small and large step), determining the …
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Milling: Dimensions of spur gears and milling methods
Presentation about spur gears and the manufacture of spur gears.
Determining the gear dimensions, symbols, formulas and units.
Explanation of the tooth shape (involute and cycloid shape).
The Types of milling methods for manufacturing spur gears and …
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The distribution unit: direct, indirect and differential distribution
Short presentation about the distribution device.
Indirect distribution, direct distribution and differential distribution are discussed.
Formulas and exercises on calculating the distribution.
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The proportioner: Purpose, types and workpiece mounting
Short presentation about the distribution device.
The purpose, types of distributors (single, universal, horizontal and vertical) and the correct fastening of workpieces to distributors are discussed.
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Positioning and clamping workpieces in a milling machine or drill
Detailed presentations on the positioning and clamping of workpieces (both rod and block) on a milling machine or drill.
The purpose, types of clamping tools (vise, faceplate, collet, clamping block, quick release, magnetic faceplate, centering and …
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Milling: Alignment of the router table and accessories
Short presentation about aligning or aligning the milling machine.
Aligning the longitudinal slide, longitudinal slide to cross slide, vertical head, clamping screw and workpiece on a milling machine are discussed
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Milling: tool life and cutting movements
Short presentation on the tool life of cutting tools.
The types of wear, permissible wear and optimizing the tool life are discussed.
Also an extensive discussion of pedestrian milling and counter milling.
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Milling: Geometry of the cutting position
Presentation about the different angles of a freestand.
Detailed discussion of the rake angle, wedge angle and clearance angle and the factors that determine these angles.
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Milling: and checks
Presentation on the correct setting of the cutting conditions and the control points that you must be aware of in order to mill safely.
Problems that are addressed and discussed are:
- Have the speed and feed speed been set correctly?
- Have the …
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